How to Extend the Lifespan of Your Electric Forklift Battery

Your Electric Forklift battery systems are like lifelines to your machines since they are the ones who give the machines enough power to keep the work through the day and to ensure the devices run well. Now, the batteries are indeed costly; sometimes the price of a truck can be a big part of it. So, being responsible for them means you are definitely going to get the most out of your investment.

The most common ones that you will see are lead-acid batteries and lithium-ion batteries. Each of these types has its advantages and disadvantages. Still, the truth is, regardless of the model of your fleet, extra care and attention can guarantee them to perform more efficiently for more time.

As the forklift supplier in 2642 River Ave, we will give you some good advice on increasing the life of your Electric Forklift batteries, which means they are also very likely to be the most cost-effective and therefore make your work smoother and more productive.

Stay With Your Regular Charging Plan

Strictly following the advised schedule of charging your batteries is undoubtedly one of the simplest methods to prolong their durability. As for the lead-acid type, it is essential to make sure that they get fully charged each time. At least, that’s the only way to avoid reducing the capacity of the batteries as well as the shortening of their life. Charging just a portion seems to be a quick way to solve your power problem, but these seemingly handy solutions will give way to the early purchase of batteries.

In contrast, lithium-ion batteries are less strict. They can even be charged for a short amount of time during short breaks or during the changing of shifts. Even so, they are still way better with a regular schedule. The catch is to determine in advance a time when you will be able to let your lift trucks be charged with no interruptions in your processes.

Avoid Deep Discharging

It might seem harmless to allow your battery to go below 20% but dropping the charge too low for too long may eventually lead to a permanent problem. Deep discharging is the term used for this condition where overheating is the consequence of the battery’s fault, not only the battery is damaged but the forklift’s electrical components are too. The battery will lose some of its efficiency over time as well as its age when you fail to take good care of it. This would mean spending some money on repairs or replacement at some point.

The routine checking of the charge and making sure your batteries always remain more than 20% will contribute to smooth running and less aggravation!

Regularly Monitor and Maintain Water Levels (for Lead-Acid Batteries)

Water levels are a crucial factor in keeping the workings of things smooth for lead-acid batteries. Should it come to pass that too much of the battery dries up so that the elements become rigid, the problem may end being irreversible. On the other hand, one should resist the temptation to overfill because it could cause the water to flow out of the battery thus producing many safety hazards and of course, the battery could be damaged too.

To prevent such problems take time to inspect water levels regularly (every 5 to 10 charge cycles). In addition, when the battery is fully charged, make sure always to add distilled water to the battery. This simple practice can reflect how long your battery will last and how good it will be at work in the end.

Keep Batteries Clean and Well-Maintained

A Electric Forklift battery that is clean is one of the happiest! Over time, the dust, dirt, and corrosion may gather on the surface, which will result in the charging rate of the battery takes longer. to decrease. One of the best ways to prevent these problems is to clean the batteries at least once a month and ensure everything is functioning properly.

Use appropriate cleaning products and… phase out always taking safety measures at the moment.

Maintain Optimal Operating Temperatures

The temperature factor is related to Electric Forklift battery efficiency as well as the operational life of the battery at the same time. There is a risk of battery wear due to high temperature. On the other hand, low temperatures hinder the chemical reactions inside the cells and slow the battery down.

Storing the batteries in a warm, clean warehouse is also a good idea to keep them charged and store them properly. Otherwise, you must get the batteries made for extreme conditions if your forklifts run under the hottest or the coldest weather. Ensure you always inspect batteries for their temperatures while they are in use and during charging to foresee any possible problems early on.

Implement Proper Storage Practices

When you no longer need your batteries, it is critical to ensure that they are stored properly. The first thing to be done is charging the batteries to their full capacity before putting them away and then disconnecting them from any electronic devices. Connected batteries that are left linked can slowly lose their charge; thus, performance will be affected with time.

The perfect place that should be selected for storing the batteries will be in a cool, dry area and where they can be protected from any dust and moisture. Correct storeroom storage would systemize the process in reducing the need for battery replacement thus, they would be ready to go whenever you need them.